What Is FeSi?

Dec 03, 2025

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Today's price of ferrosilicon exported from China
Unit: US dollars/ton
product Quotation
Ferrosilicon 72 1020-1040
Ferrosilicon 75 1100-1120
01/

Q:​ What is the price range for ferrosilicon 72 today?
A:​ It's about 1020 to 1040 US dollars per ton.

02/

Q:​ And how much is ferrosilicon 75?
A:​ Ferrosilicon 75 costs around 1100 to 1120 US dollars per ton.

03/

Q:​ Is ferrosilicon 75 more expensive than 72?
A:​ Yes, it's higher, because 75 is priced above 1100 dollars, while 72 is below 1050 dollars.

04/

Q:​ Are these prices for export from China?
A:​ Yep, they are the export prices from China today.

05/

Q:​ What unit is used for these prices?
A:​ They are in US dollars per ton.

06/

Q:​ Which one would be cheaper if I buy ferrosilicon today?
A:​ Ferrosilicon 72 is cheaper, since its price starts at 1020 dollars, lower than 75's starting point of 1100 dollars.

Ferro Silicon

What is FeSi?

Definition, Production, and Core Uses of Ferrosilicon

FeSi​ stands for ferrosilicon, a ferroalloy consisting mainly of iron and silicon. It is one of the most important additives in steelmaking and cast iron production.
Basic Info
Details
Chemical Basis
Alloy of Fe + Si (15–90% Si)
Appearance
Gray metallic lumps or granules
Production Method
Carbothermic reduction of quartz with coke in electric arc furnace
Melting Point
~1200–1300 °C (grade dependent)

Primary Functions

Deoxidizer: Reacts with oxygen in molten steel to form SiO₂ slag, purifying the metal.

Alloying Agent: Adds silicon to improve strength, magnetic properties, and corrosion resistance.

Inoculant: In cast iron, promotes graphite formation and prevents chill zones.

Major Uses

Steelmaking (especially HSLA, electrical, and tool steels)

Foundry inoculants for gray and ductile iron

Dense media separation in mining

Production of silicones and other silicon chemicals (as a silicon source)

FeSi's versatility stems from its adjustable composition, allowing producers to meet specific metallurgical and industrial requirements efficiently. Its global production is led by China, Russia, Norway, and Brazil.

 

What is FeSi in Mining?

Role of Ferrosilicon in Mineral Processing and Density Separation
In mining, FeSi is primarily used as a heavy medium​ for density separation processes such as dense media separation (DMS). DMS exploits differences in mineral density to separate valuable ore from gangue.
Application
Function
Benefits
Dense Media Separation
Creates a dense liquid/slurry (e.g., 2.8–3.5 g/cm³)
Efficient separation of coal, diamonds, iron ore
Mill Ball Charge
Grinding media in ball mills
Hardness improves grinding efficiency
Jigging Aids
Adjusts fluid density for jig concentrators
Better control of cut‑density point
How It Works

FeSi particles are mixed with water to form a dense slurry.

Feed material is introduced; lighter particles float, heavier ones sink.

FeSi's controllable density (via grade selection) matches target separation densities.

Why FeSi?

Chemically inert in process water.

Available in various densities (choose FeSi 65 for ~2.8 g/cm³, FeSi 90 for >3.0 g/cm³).

Recyclable and reusable, reducing operating cost.

Ferro Silicon  75

In coal washing, FeSi DMS removes ash-forming minerals; in diamond mining, it separates gem‑quality stones from host rock. Its brittleness is advantageous-it breaks into fines that remain suspended without affecting separation sharpness.

 

What is the Composition of FeSi?

Chemical Makeup of Ferrosilicon Across Common Grades
Ferrosilicon (FeSi)​ is an iron–silicon alloy produced by reducing quartz (SiO₂) with carbon in the presence of iron ore or scrap iron. Its composition varies according to the intended industrial use, expressed mainly by silicon content.
FeSi Grade
Silicon (Si) %
Iron (Fe) %
Typical Minor Elements
Remarks
FeSi 15
15
~85
Al ≤ 2%, C ≤ 0.1%
Low‑Si grade, used in foundries
FeSi 45
45
~55
Al ≤ 1.5%, Ca ≤ 1%
Balanced cost & performance
FeSi 65
65
~35
Al ≤ 1%, Ca ≤ 0.5%
Common in steel deoxidation
FeSi 75
75
~25
Al ≤ 0.5%, Ca ≤ 0.5%
Most widely traded grade
FeSi 90
90
~10
Al ≤ 0.3%, Ca ≤ 0.3%
High‑purity Si source
Key Points

Main Elements: Silicon and iron; silicon percentage dictates alloy properties and applications.

Minor Elements: Aluminum, calcium, carbon, manganese may appear as residuals from production.

Impurities: Strict limits on phosphorus and sulfur to avoid steel contamination.

Forms: Lump, crushed, granulated, or briquetted for ease of handling and dosing.

The composition determines:

Deoxidizing power​ (higher Si = stronger oxygen removal).

Melting behavior​ (lower Fe content reduces density and melting point).

Cost​ (higher Si grades require more quartz and energy to produce).

By selecting the right FeSi grade, metallurgists tailor steel and iron chemistries precisely for strength, toughness, and manufacturability.

 

Visit https://www.metal-alloy.com/ to learn more about the product. If you would like to learn more about the product price or are interested in purchasing, please email market@zanewmetal.com. We will get back to you as soon as we see your message.

 

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